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Cut Charts Filter

Database

database with XPR Cutchart selected

Allows the user to select a specific Cut chart database (defined by the powere source, units, specialized applications) from the dropdown menu which lists currently installed databases.

Clear filter selection

clear filter selection button

Allows the user to clear all the custom Cut chart database filters (e.g. thickness, material etc.) previously selected in the respective dropdown menus.

Cut Chart entry selected

cut chart entry set to 2003 - 1376

A list of processes available for a given set of Cut chart database filter values, ideally narrowed down to a single process. Process ID, cut speed and process description constitute the name of each entry. Once the user makes final selection, all the parameters in the page are populated with values from the Cut Chart line corresponding to the selected process.

Cut chart revision

Cut chart revision inactive with the default 00P semi-visible

Allows the user to track the version of cut chart(-s) currently installed on the system.

Plasma Settings

Consumable selector

consumable selector with dropdown visible and 80A Hypertherm SS hovered over and highlighted

By default, assigns a set of consumables to the operation based on the Cut Chart entry selected. The consumables are generated as Robotmaster tool holder, and the name reflects the current value and material they are to be used on. User can select <No consumables> option, in case they choose to include the consumables into plasma torch CAD model. The former option is better suited for switching between multiple sets of consumables, while the latter may be useful when only one set of consumables is used in the robotic cell.

Process ID

process id with full dropdown visible and 2003 hovered over and highlighted

By default, the process ID of currently selected Cut Chart entry is displayed.

If there are marking processes defined in selected Cut Chart entry, they can be picked from the dropdown menu. PIcking a marking process automatically re-populates parameter fields with values corresponding to the selected marking process.

Current

Value of the current defined in selected Cut Chart entry and consumable set. User editable.

current set to 80

Arc Voltage

Value of the voltage defined in selected Cut Chart entry and consumable set. User editable.

Arc voltage set to 128

Motion Settings

Cutting speed

Value of the cutting speed defined in selected Cut Chart entry and adjusted in mm/sec. User editable.

cutting speed set to 22.93

There is no management of end-of-cut slowdown (SS) or path specific slowdown (small circles).
Also, there is no knowledge or management of robot maximum speed. The user must manage speed adjustment if the required plasma cutting speed is faster than the robot’s maximum speed.

Kerf width

Value of the kerf defined in selected Cut Chart entry. User editable.

kerf width set to 1.78

Kerf is an offset from CAD edge to compensate for plasma beam dimensions. There is no management of path specific compensation offset. E.g., when cutting a small hole, the required side offset may be different and user will have to change the kerf manually. Kerf does not account for the cut angle or size at the bottom of the cut.

Display with original and offset paths visible and highlighted

Pierce delay

Value of the pierce delay in seconds defined in selected Cut Chart entry. User editable.

pierce delay set to 0.6

Pierce delay is the amount of time plasma torch stays static at the starting point of the cut, while the arc is piercing through the material.

Pierce height

Value of the pierce height in mm defined in selected Cut Chart entry. User editable.

pierce height set to 5

Pierce height is the distance at which plasma torch nozzle is kept from the material surface while piercing through. Usually different from cut and/or transfer height, but may be the same value.

Transfer height

Value of the transfer height in mm defined in selected Cut Chart entry. User editable.

transfer height set to 5

Transfer height is the distance at which plasma torch nozzle is kept from the material surface while transferring the pilot arc to the material. Usually different from cut and/or piercing height, but may be the same value.

Cut height

Value of the cut height in mm defined in selected Cut Chart entry. User editable.

Cut height set to 2

Cut height is the distance at which plasma torch nozzle is kept from the material surface during the cut. Usually different from transfer and/or piercing height, but may be the same value.

Display with the Transfer Pierce and Cut points labeled and highlighted

Angle adjustment

Angle adjustment feature set to 0

Value of the angle adjustment in degrees. User defined.

The algorithm reprojects the path based on a user-input angle adjustment, at the desired angle and corrected height while respecting the integrity of the top edge of the cut. This is to correct future cuts based on previous cut tests. This is not to create 4bevel cuts from a non-bevel cut path generated from CAD. Desired bevel angles should be modeled in the CAD model.

Display resulting from an angle adjustment with the original and current angles highlighted

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